GERNEP GmbH labelling systems at FachPack 2016
27.09 - 29.09.2016 Hall 3 – Stand 3-105
Due to the flexibility of theGERNEP-rotary labeling machinesto be equipped with differentgluing systems and the possibility to design the labellingmachinein accordance with differentequipmentrequirements - GERNEPlabelersare in duty inbreweries, wine, spirits, water and soft drink bottling plants as well as in the chemical, pharmaceutical and cosmetics industries worldwide.
Outstanding features of theGERNEP-rotary labelling machines areon the one hand, the modular design of thebasicmachinewiththeopportunity, to vary different container orientation processes,label controlunitsandbottle platedrives.
On the other hand GERNEP –rotary labelling machines provide the flexibility to use differentgluing processes like:cold gluelabelingfrom the magazine, hot meltwrap-around labelingfrom the magazine, hot melt-labellingfromtherollandself-adhesive labeling with all its individual advantages in combination on one flexible platform.
To meet alldecoration demands in different industries, therotarylabelling machine GERNEP LABETTA is specialized in universal cold glue labeling, GERNEP ROLLINA in affordable hot melt wrap-around labelling out of the magazine and the GERNEP ROLLFEDin efficientwrap-around labelingwithhot meltfrom the roll.
Thenewly developedGERNEP SOLUTA-in the optimizedcontrol andsecuritydesign – is the consequential answer to match theconstantly increasing demand for flexible and diverse container decoration in self adhesive labeling.
Wet glue labeling has a tradition at GERNEP. Wet glue labeling machines were and are an important source of income of GERNEP. The wet glue technology subject at GERNEP continuous development and adaptation to the current requirements of the users.
This confirms the edition of a small cold glue labeler for the low output range. The objective of developing the GERNEP LABETTA "2/3/4 480" is to offer a system with proven technology for small breweries and craft beer scene with an unbeatable price-performance ratio.
Continuous improvements of the proven cold glue aggregate from the GERNEPLABETTA with its stainless steelglue roller, individually, three-dimensionally adjustable rubber pallets, a divided glue knife and asuperposition gearbox ensure an accurate label positioning for perfect configuration.
Especially in the area of functional safety, stability and especially the aggregate sealing has recently been extensively reworked
GERNEPROLLINAandROLLFED, the specialists foreconomicalwrap-around labellingapplications use a sophisticated and closed hot melt system which avoids the contamination of the glue byforeign substanceand reducesthecleaning and maintenance efforts to a minimum.
The control of bottle rotation in GERNEP ROLLINA and ROLLFED has been completely redesigned respectively redeveloped from GERNEP. In the future, the drive of the toothed belt for rotating the bottle plates are no longer mechanically , but via a permanent magnet drive in servo mode . Thereby, a format changeover can be done more quickly and efficiently than until now.
The hot melt system of the GERNEP ROLLINA is applying hot melt for beginning gluing onto the containers by using an economical contact-less spray system. The glue application of the trailing end happens by a stepless adjustable end gluing ledge directly at the label magazine.
Also the glue application system of the ROLLFED is working on the same high technical level by using a similar spray nozzle system. The hot melt for beginning gluing is applied contact-less and selective at the label beginning while it is transferred on the vacuum drum. The glue application on the trailing end is done by a stepless adjustable end gluing ledge and accordant fend gluing plate on the application drum.
The GERNEP SOLUTA is the new rotary machine concept of GERNEP. By round design improved accessibility and an optimized operator protection was achieved.
The proven servo motor technology on self-adhesive dispenser guarantees a precise and especially smooth-running transfer of the labels to the product, even in containers wells or containers increases. Innovative and exclusive label designs are just as naturally be applied as the processing of no-label -look or waterproof plastic labels.
By mounting the self-adhesive dispenser on a sledge system the change or the reloading of the label material can be done operator friendly and outside the danger area. Optionally, a non-stop operation with 2 dispensers per label, a standalone loop unwinder or standalone automatic splicing unit is available.
The all-rounder for unlimited equipment features.
To match theconstantly increasing demand for flexible and diverse container decoration in all industries, it´s possible to combine all labeling systems – cold-glue, hot melt and self adhesive
Thanks to the possible combination there are hardly no boundaries in any kind of compilation.
The huge benefit ofcombining differentlabeling processeson only one machine platform is based in the minimized time for changeover and the simplicity to switch on / off the labelling aggregates on the machine table just as they are needed by activation switches in the HMI
For flexible use of different container formats, or for maximum flexibility for the future GERNEP provides for all labeling machines alternatively servo driven bottle plates.
AllGERNEPlabelerscanbe equipped withmechanical, electronicandcamera-basedcontainerorientationsystemsonbottom notch, side notch, tactility marks, relieforbottleseam, and variouslabel check devices, coding systemsandseallabelinginL-andU-Shape.
GERNEP-rotary labeling machinesare characterized by theirflexibilityintheequipment, precision andquality workmanship “Made in Germany”afuture-proof investment.